BakeOcouple

POSITIONING FIXTURE FOR REPEATABLE THERMAL PROFILING OF TRAYED BAKED GOODS

Achieve consistent, high-yield baking results with the BakeOcouple™ positioning fixture—a novel tool that enables precise, repeatable placement of thermocouples into small, thin baked goods such as buns, biscuits, muffins, and pastries, ensuring accurate measurement of critical temperature thresholds. Placing loose thermocouples into dough can result in random, inconsistent placement and deliver unreliable measurement results. BakeOcouple’s simple, elegant design enables thermocouple centering, depth control, and stability, ensuring temperature measurement precision and consistency.

Key Features


PLACEMENT

  • Magnetic base designed to hold instrument in place on metal trays, offering stability throughout the baking cycle
  • Easy-grip knobs and built-in ruler allow operator to position thermocouple at product’s horizontal center and set vertical depth, tightening the knob to secure the probe in place
  • Magnetic probe support, pan alignment bracket, and positioning precision maintain sensor location in dough

BROAD PRODUCT RANGE

  • Effective for hamburger buns, hotdog buns, snack cakes, muffins, rolls, and most trayed dough products
  • Adaptable to baked good shape variety, whether round, rectangular, square, or oval

THERMAL PROFILER INTEGRATION

  • Compatible for use with touchscreen M.O.L.E.® EV6 six-channel or V-M.O.L.E.™ 2 four-channel thermal profilers to capture, record, and analyze measurement results with precision

DURABILITY

  • Rugged stainless steel (probe) and aluminum (body/stand) construction
  • Withstands continuous exposure to temperatures as high as 260°C [500°F]
  • No corrosion or oxidation from baking environment exposure

CLEANING

  • Can be cleaned easily with a damp cloth or light brushing to remove dough residue

What’s in the Kit

(Compatible with ECD 6, 4 and 3-Channel M.O.L.E.® Thermal Profilers)


KIT

  • 5 – BakeOcouple™
    • Magnetic base/stand
    • Stainless steel depth probe with 914mm (36in) SSOB 30-gauge lead wire
    • Operation information card
  • 1 – Ambient sensor 914mm (36in) SSOB 30-gauge
  • M.O.L.E.® MAP software

INDIVIDUAL

  • 1 – BakeOcouple™
    • Magnetic base/stand
    • Stainless steel depth probe with 914mm (36in) SSOB 30-gauge lead wire
    • Operation information card

Specifications


Physical Dimensions (L x W x H):111.8mm (4.4in)
38.1mm (1.5in)
42.2mm (1.66in) – base/stand
70mm (2.75in) – probe
Weight:136.1grams (4.8 oz)
Material:Stainless steel (probe)
Aluminum (base/stand)
Max. Operational Temperature:260°C [500°F]
Sensor:Type K Junction
Lead Wires:30-gage, 914mm (36in) long, SSOB Jacket
Special Limits of Error:Type K: Special Limits of error ±1.1 or ±0.004*T per ASTM E230/E230M-12, IEC 60584:2013 and ISA–MC96.1–1982.

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ECD NORTH AMERICA (US, CANADA)

Worldwide Headquarters
4287-B SE International Way
Milwaukie, Oregon 97222-8825 U.S.A.

sales@ecd.com

support@ecd.com

1.503.659.6100

1.800.323.4548

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Kill Step Calculator Software

KILL STEP PRODUCTIVITY LEAPS FORWARD

Kill Step Calculator for Windows is the easy-to-use tool that automates the data collection process and report generation in a single program, with no copy and paste required. It’s what you’ve been asking for, and definitely worth the wait!

Key Features


ALL-INCLUSIVE FUNCTIONALITY

● M.O.L.E. downloads directly to Kill Step Calculator – No data exporting required


NO MANIPULATION OR GUESSING

● Automatically graphs and tracks each valid dough thermocouple’s profile data – No manual parsing required


WEB-ENABLED UPDATES

● Auto Updating of New Varieties online – Synchronized with AIB International

Kill Step Calculator – Print Report

SIMPLIFIED REPORTING PROCESS

● When counter reaches 30 valid profiles, the Process Lethality D-Reductions Report can be printed and saved as your record of FSMA Compliance


ALIGNS WITH EXISTING PROTOCOL & TECHNOLOGY

● Confidentially process Kill Step work with 6-input SuperM.O.L.E.™ Gold 2, M.O.L.E.® EV6, 3-input V-M.O.L.E.™ and 4-input V-M.O.L.E.™ 2 thermal profilers


Specifications


Software Media:Direct Download
Operation:Requires a SuperM.O.L.E.™ Gold 2, M.O.L.E.® EV6, V-M.O.L.E.™ or V-M.O.L.E.™ 2 thermal profiler
PC Hardware:
Operating System:Windows 10 or higher
Display:1024 x 768
Installations:Unlimted

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ECD NORTH AMERICA (US, CANADA)

Worldwide Headquarters
4287-B SE International Way
Milwaukie, Oregon 97222-8825 U.S.A.

sales@ecd.com

support@ecd.com

1.503.659.6100

1.800.323.4548

ECD Partner Network

ECD Partner Network – NA

LATAM (MEXICO, CENTRAL, SOUTH AMERICA)
EMEA (EUROPE, MIDDLE EAST, AFRICA)
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Kill Step Calculator Software

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PRODUCT DOWNLOADS

  • Datasheet: Letter | A4 | Spanish | Chinese
  • ECD Product Catalog: English | Spanish
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SUPPORT RESOURCES

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INDUSTRY RESOURCES

M.O.L.E. MAP Software

SOFTWARE TO MAKE YOUR LIFE EASIER

M.O.L.E.® MAP is ECD’s software for setup, download, analysis, prediction and data storage that is compatible with all EV Series, MEGA Series and thermal profilers and the original SuperM.O.L.E.® Gold thermal profiler.

“MAP” stands for Machine (reflow oven), Assembly (test article) and Process (solder paste). Our aim is to help Engineers optimize their Machine-Assembly-Process, and we know that time is money. M.O.L.E. MAP software is designed to be Easy-to-Use, Flexible and Robust…no small undertaking.

Do you expect a software package that flexes with your workflow, providing customizable data extractions, Imports of your .MDM M.O.L.E. libraries and compatibility with your intranet, Excel, and all ECD M.O.L.E. thermal profilers? M.O.L.E. MAP is the Gold Standard for thermal profiling software.

Key Features


5 START WIZARDS:

  • Fresh Start: For 1st time new Machine, Assembly or Process (MAP) run situations
  • Tweak Existing: To starting a new profile based upon an existing previous run
  • Download Data: Start a new profile by just downloading the M.O.L.E. profiler
  • Create Target™ 10 Specification: Steps you through Target-10 Specs setup on a specific profile for OK button equipped M.O.L.E.’s and software verification
  • Verify Process: Steps you through the T-10 MAP verification process

TARGET-10™

  • A clear and powerful Green/Red “Go / No-Go” result indication on the M.O.L.E. itself
  • Analog gauges in MAP for intuitive ‘quick glance’ data interpretation
  • Drill down Data for engineering analysis
  • Configurability, so you can delegate decision-making

EASY NAVIGATION AND FILE SHARING

  • Quickly get back to your previous session with links to your recent profiles and directories on the MAP Welcome screen.
  • Share multiple .mdm and .xmg profiles outside your intranet with the new bulk import feature. Convert old SMG Workbooks into new MAP Directories too.
  • When a picture is enough, email or print a PDF report in a preferred page layout directly from MAP for process documentation travelers

M.O.L.E. STATUS

  • A quick pre-flight check makes it easy to avoid a wasted run. Knowing of a broken thermocouple, a discharged battery, or full memory in advance saves you time and effort

INTERACTIVE PREDICTION

  • A great assist for recipe development means you can make quick adjustments to a profile just made or any run in any MAP Directory. Use the conveyor speed slider and drag zone temperatures against a backdrop of temperature curves and paste spec polygons or Target 10 gauges and ´move the needles to green´ to make the Machine best match the Assembly and Process for that perfect reflow recipe.

CUSTOMIZABLE DATA EXTRACTION

  • Get the data you want, the way you want it. For example, cluster thermocouples for comparison of temperature gradients across components, or entire PCB. A wizard steps you through the selections for existing and additional Data columns

MAP PROCESS DOCUMENTATION

  • Documentation Complete with Oven and Solder Paste Databases you can easily add to, Preferences can be set once or customized to various product and production lines.

RECIPE GENERATOR

  • Used within MAP software’s reflow environment to help generate oven recipe set points. This allows users to leverage this knowledge base for reflow profiling recipes that are as easy as 1-2-3. Use simple pre-loaded, drop down menus to:
    • Specify reflow oven equipment type
    • Identify board thickness and component density
    • Select solder paste type

Specifications


Software Media:USB Drive or direct download
Operation:Requires a SuperM.O.L.E.™ Gold, SuperM.O.L.E.™ Gold 2, M.O.L.E.® EV6, M.O.L.E.® EV12, V-M.O.L.E.™, V-M.O.L.E.™ 2, MEGAM.O.L.E.™ 20, M.O.L.E.® EV20 or Text data files
PC Hardware:300mhz processor or equivalent, 4 gigabytes of RAM (minimum), 200 megabytes of free disk space
Operating System:Windows 10 or 11
Display:1024 x 768
Installations:Unlimited

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ECD NORTH AMERICA (US, CANADA)

Worldwide Headquarters
4287-B SE International Way
Milwaukie, Oregon 97222-8825 U.S.A.

sales@ecd.com

support@ecd.com

1.503.659.6100

1.800.323.4548

ECD Partner Network

ECD Partner Network – NA

LATAM (MEXICO, CENTRAL, SOUTH AMERICA)
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Product Support


M.O.L.E. MAP Software

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INDUSTRY RESOURCES

The Top 5 Reasons Bakers Should Measure More than Just Ingredients

Cover - Industry Papers Baking

OVERVIEW

Temperature Precision is Vital

Baking is a thermal process, and there are many stages in the production of baked goods where temperature is critical. It is universally accepted that exposing products to the wrong temperatures for the incorrect amount of time can have a detrimental effect on the finished product. But how can in-process temperature measurements – also known as thermal profiling — help with other aspects of the baking business?

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Analysis & Optimization

ECD’s product development efforts underscore our commitment to engineering technologies that provide exceptional process control, ease of use, and high-yield, high-quality outcomes across various markets. Among our trusted solutions are market-leading thermal profiling systems, machine quality management tools, award-winning dry storage technologies, and countless accessories to complement our process control products.


Please browse our site and discover the ECD solution for your process control objectives.

Solutions

Thermal Profiling Menu Icon

Thermal profiling is the recording of time and temperature throughout a thermal process – most often to measure exposure within an oven. Used in many industries, thermal profiling collects data on a product’s thermal transformation experience, which is then analyzed to optimize complex process settings and conditions to ensure quality results.

Machine Quality Management Menu Icon

Making sure thermal processes operate within spec encompasses several elements, with one of the most critical being equipment function. Leveraging independent tools – as opposed to equipment supplier systems — to confirm machine performance is the ultimate second opinion.

Continuous Monitoring Menu Icon

Modern manufacturing demands continuous process oversight and data-informed action to deliver quality, reliability, traceability, and profitability. Where a few key data points were once adequate, today’s complex manufacturing environments require dynamic, customizable supervision of multiple process parameters – all in an open architecture protocol.

Dry Storage Menu Icon

ECD’s user-friendly, high-performance humidity-controlled storage cabinets provide a safe environment for electronic moisture-sensitive devices (MSDs), 3D printing materials, and a host of other applications where moisture can reduce product quality.

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Become an ECD Insider and be in-the-know.

S-Curve Management — It’s in Your Hands

Cover - Industry Papers Baking

OVERVIEW

There’s an art to baking the perfect loaf. And there’s a lot of science, too. Thorough data about dough transformation is key. Read on to find out how to optimize your baking operation for the BEST results and how new technology may make it even easier to achieve.

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Balancing Bakery Ovens a Recipe for Success

Cover - Industry Papers Baking

OVERVIEW

Consumers like predictability, especially when it comes to food. Baked goods are part of people’s life routines – they like certain bread varieties, specific flavors and textures, and expect consistent quality from their favorite brands. Repeatable results undoubtedly help satisfy consumers, but also provide multiple benefits to the bakery, including:

  • Improved margins and profitability from efficient energy use and high-yield product output
  • Consistent product quality, day in and day out
  • Consumer brand loyalty
  • Reduced oven maintenance downtime and costs over the equipment life
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BreadOMETER

BreadOMETER Operation
BreadOMETER Logo
BreadOMETER Logo
BAKED GOODS CONSISTENCY THROUGH AND THROUGH

Ensuring the consistent, repeatable quality of yeasted baked goods requires assurance that every dough location has reached it specified temperature (Arrival Time) during the baking process. BreadOMETER® simplifies S-Curve management with a patented all-in-one sensor design, allowing a single probe insertion for multi-depth dough measurements. A minimum of two and a maximum of five dough locations plus an external air/oven zone temperature sensor are combined in one easy-to-use tool that guarantees placement accuracy.

Key Features


PRECISE MEASUREMENT FROM BOTTOM TO TOP

Single probe designs available in two patented (U.S. Patent No. 8,556,502) formats

  • One air and two dough sensors
  • One air and five dough sensors

Air sensor reads oven entrance, transit and end-of-process temperatures.

SENSOR PLACEMENT ACCURACY

Stabilizing tip and stop disk ensure accurate and repeatable dough depth sensor placement.

SCALABLE, SIMPLE PLATFORM

BreadOMETER integrates with M.O.L.E.® thermal profilers for data collection and with MAP software as the analysis tool. M.O.L.E. thermal profilers can be also be used with OvenBALANCER™ and CakeOMETER® to accurately measure oven and cake temperature profiles.

DATA ANALYSIS

  • M.O.L.E.® MAP software’s new version for baking professionals makes analysis simpler and more intuitive.
  • Custom and pre-defined baking-specific data views streamline troubleshooting and implementation of any required setting adjustments.

What’s in the Kit

BreadOMETER 6-Channel Kit

BREADOMETER 6-CHANNEL probe

(Thermal Profiler: SuperM.O.L.E.™ Gold 2 & M.O.L.E.® EV6)

  • BreadOMETER
  • M.O.L.E.® MAP Software
  • Quick Reference Guide
  • Carrying Case

Part Number: E51-2733-00

BreadOMETER 3-Channel Kit

BREADOMETER 3-CHANNEL

(Thermal Profiler: V-M.O.L.E.™)

  • BreadOMETER
  • M.O.L.E.® MAP Software
  • Quick Reference Guide
  • Carrying Case

Part Number: E55-2733-03

Specifications


Height; probe depth in dough:82.5 mm (3.25”)
Height body & grip above dough:24.4 mm (0.96”)
Length:78.2 mm (3.08”)
Width:26.7mm (1.05”)
Probe Weight:45.3 grams (1.6 oz)
Probe Material:Stainless Steel
Max. Operational Temperature:260°C (500°F)
Sensors:3 or 6 Type K Junction
Lead Wires:30-gage, 45.7cm (18”) long, glass braid Jacket
Special Limits of Error:Type K: Special Limits of error ±1.1 or ±0.004*T per ASTM E230/E230M-12, IEC 60584:2013 and ISA–MC96.1–1982.
BreadOMETER Dimensions

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4287-B SE International Way
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1.503.659.6100

1.800.323.4548

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Thermal Profiling for Cake Products

Cover - Industry Papers Baking

OVERVIEW

What is thermal profiling?

The successful production of cakes, like most bakery products, relies on consistent, repeatable quality that will keep customers coming back. To avoid products that fluctuate in textural attributes like denseness, dryness and crumbliness, mastering and controlling the baking step is crucial. Correct baking time, oven temperature and step profiles can all have a positive impact on cake texture, quality and shelf-life.

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CakeOMETER

CakeOMETER Operation
CakeOMETER Logo
CakeOMETER Logo
CAKE PERFECTION…
FROM BATTER TO BAKED.

ECD’s CakeOMETER® is setting the new standard for cake baking consistency with an all-in-one solution that combines ease-of-use with deep data collection. The unique design provides in-batter sensor stability and depth control to ensure accurate temperature measurement throughout the cake baking process.

When integrated with ECD’s 3-channel V-M.O.L.E.™ 2/V-M.O.L.E.™ or a 6-channel M.O.L.E.® EV6/SuperM.O.L.E.™ Gold 2 thermal profiler, CakeOMETER allows cake temperature data to be captured for simple download to evaluate baking time and temperature, delivering repeatable results.

Key Features


PRECISE MEASUREMNT FROM BOTTOM TO CENTER WITH DUAL-DEPTH GAUGE SENSORS

Simple adjustments for sensor depth and height can be managed in seconds and secured for ‘set and forget’ use in ongoing baking operations.

  • Channel 2 depth gauge recommendation is slightly above the pan bottom.
  • Channel 3 depth should be set higher up in the batter than Channel 2 to validate even heating throughout the cake.

OVEN VERIFICATION AMBIENT CHANNEL

Track and verify oven temperature consistency with a third sensor.

  • Channel 1 thermocouple is connected to the M.O.L.E.® through a holding clip for oven ambient data capture.

ONE SIZE FITS ALL PANS

The innovative CakeOMETER design allows bakery adaptability to accommodate all pans – whether circular or rectangular – for operational flexibility no matter the cake product.

  • Compatible with round and rectangular pans measuring from 6” and up.
  • Balanced four-pronged leg design provides stability throughout the cake baking process.

LIGHT WEIGHT, FAST-COOLING

  • CakeOMETER’s light construction is easy to handle and store.
  • Fast cooling allows near-immediate redeployment to other product ovens.
CakeOMETER Kit

What’s in the Kit


STANDARD KIT

(Compatible with ECD 6 and 3-Channel M.O.L.E.® Thermal Profilers)

  • CakeOMETER
    • One 4-legged Base Unit
    • One ambient 914mm (36in) SSOB 30-gauge thermocouple
    • Two depth 914mm (36in) SSOB 30-gauge thermocouples
  • M.O.L.E.® MAP software
  • Quick reference guide

Specifications


Physical Dimensions (Base Unit):152.4mm (6in) x 152.4mm (6in) x 83.8mm (3.3in)
Weight:158.8grams (5.6 oz)
Material (Base Unit):Stainless Steel
Max. Operational Temperature:482°C (900°F)
Sensors:3 Type K Junction
Lead Wires:30-gage, 914mm (36in) long, SSOB Jacket
Special Limits of Error:Type K: Special Limits of error ±1.1 or ±0.004*T per ASTM E230/E230M-12, IEC 60584:2013 and ISA–MC96.1–1982.

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ECD NORTH AMERICA (US, CANADA)

Worldwide Headquarters
4287-B SE International Way
Milwaukie, Oregon 97222-8825 U.S.A.

sales@ecd.com

support@ecd.com

1.503.659.6100

1.800.323.4548

ECD Partner Network

ECD Partner Network – NA

LATAM (MEXICO, CENTRAL, SOUTH AMERICA)
EMEA (EUROPE, MIDDLE EAST, AFRICA)
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Product Support


CakeOMETER