OvenSENTINEL

AWARD-WINNING 24/7 REFLOW MONITORING

OvenSENTINEL®, the latest continuous monitoring solution from ECD, sets the new standard in reflow process monitoring and product traceability. OvenSENTINEL leapfrogs competitor product to deliver un-matched measurement and visibility – down to the board and profile specification level – isolating and analyzing potentially damaging process variations. Completely customizable with user-specified dashboards, expanded sensor inputs, and flexible data extractions. OvenSENTINEL allows detailed and actionable reflow process oversight.

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OvenSENTINEL - Award Winning 24/7 Reflow Monitoring

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Key Features

DYNAMIC MEASUREMENT CAPABILITIES

● Flexible data extraction that goes beyond standard metrics
● Open architecture that is integration-ready for future measurement needs
● Unique design allowing extended sensor types and measures along with density with location profile technology

CONTINUOUS QUALITY MONITORING

● Precise PASS / FAIL for every board
● Intuitive interface supports multiple lanes, ovens, and factories
● Responsive and programmable event actions and notifications

INDUSTRY 4.0+

● Industry accepted SQL database with mirroring, aggregation built in
● Easy integration and full featured reporting delivers actionable data and deep analytics.

AUTOMATED THERMAL PROFILING

● Auto start /arm/profile generation/product change over

FULL-FEATURED TRACEABILITY

● Local and remote database support
● Dynamic and full featured traceability record.
● Extended sensor inputs allows for monitoring of additional needed measures like O2

OvenSENTINEL SOFTWARE

● Continuous oven monitoring
● Process Data Archiving and Playback
● Automatic Statistical Process Control Charting
● Out-of-Specification Alarm
● Trusted traceability with patented TrueProfile™ technology

What’s in the Kit

STANDARD SYSTEM

OvenSENTINEL Station
Status Badge – Green, Yellow & Red
Oven Zone Thermal Probe (custom per specific oven model)
Installation Kit for your brand of Oven
Board In & Conveyor Speed Sensors
OvenSENTINEL Software
Users Operation Guide

System Options:

Board Dropped – Monitor Single & Dual Lane
Missing Bar Code – Monitor Single & Dual Lane
SMEMA Interface – Monitor Single and Dual Lane
Power Monitoring – Monitor Single & Dual Lane
Light Tower – Red, Green & Yellow w/Alarm

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Specifications

Full Specifications (Click to View):

SENSORS:

Zone Thermal Probe✹ (Custom per oven make & model)
Optical Board Entry and Exit
Inductive Conveyor Speed

✹Type K: Special Limits of error ±1.1 or ±0.004*T per ASTM E230/E230M-12, IEC 60584:2013 and ISA–MC96.1–1982.

MAXIMUM PROBE TEMPERATURE

Flexible Probe: 350°C (662°F)
Solid Probe: 350°C (662°F)

DISPLAY / NOTIFICATION

Status Badge / Light Tower (Optional):
- Green: System In Spec
- Yellow: System Warning
- Red: Out-of-Spec Indicator

PHYSICAL:

Station (W x H x D):
- 266.7mm (10.5”) x 241.3mm (9.5”) x 47.6mm (1.88”)

STATION INPUTS (59 TOTAL)

Thermocouple (24):
- Type K, ± 1.5°C (2.7°F)
Digital (7):
- Boolean: True/False (1/0)
- Frequency: 10-1,000Hz ± 1 Hz
- Period: 0-10 Seconds ± 1 Millisecond
RS-485 (1):
- MODBUS Protocol
RS-232 (2):
- ASCII

SOFTWARE REQUIREMENTS